Daily chemical packaging

A "flat" guide to daily chemical packaging: a pillow-type machine that can handle soaps, facial masks, wet wipes, and hotel supplies

The daily chemical fast-moving consumer goods segment continues to expand. Soaps, facial masks, wet wipes, disposable travel supplies...the categories are becoming more and more popular, and orders are getting bigger and bigger. However, the packaging workshops of many factories are still stuck in the era of "human sea tactics" - the sealing wrinkles like a "Crooked God of War", there is serious waste of film materials, and the risk of manual contact with hygiene is high. The factory director stares at the production line every day, and his hair falls out.
It's time to "roll" the packaging line as well. Our fully automatic pillow packaging full-scenario solution is designed to solve various "dissatisfactions" in daily chemical packaging.

Explore our solution case studies

Daily chemical product packaging solutions

Soap: Say goodbye to the "Crooked God of War" and make every piece look like it just left the factory

Soap is the most classic scenario of pillow packaging, but it is also the one with the most mistakes - the seal is wrinkled, the knife sticks, the feed is stuck, and the finished product looks like a "defective product" on the shelf.

The speed is full, and the delivery is not stuck: the whole machine can produce 80-200 packages per minute, continuous feeding, and film replacement without stopping the machine, so there is no need to panic when a big order comes.

Color mark tracking, printing is always centered: High-precision photoelectric eyes automatically identify the color mark of the film material, the sealing and cutting error is ≤±1mm, and the brand LOGO is always facing the consumer.

Anti-stick cutter, clean and smooth cutting without stringing: The cutter is Teflon-coated, specially adjusted for the grease on the surface of the soap body, so you no longer have to worry about "soap getting stuck" and shutting down the machine.

Automatic material sorting, with one person taking care of one line: vibration sorting + chain plate feeding, the soaps are automatically arranged and fed into the film directly from the production line, eliminating the labor of placing plates.

Facial mask: sterile + easy to tear, consumers fall in love with it after taking it apart

Facial masks belong to the category of cosmetics, with high hygiene levels and strict sealing requirements. The single-piece independent packaging must not only look good, but also ensure that the essence does not leak or evaporate.

The whole process is closed, and there is no manual touch: The whole process is closed, and there is no manual touch.

Easy-tear + coding in one step: pre-cut easy-tear line at the bag mouth, consumers can open it with just one pull; simultaneous thermal transfer printing and coding, production date, batch number, and expiration date are automatically added to the bag, making traceability worry-free.

Optional nitrogen filling to preserve freshness: For high-end essence masks, you can choose to seal it after nitrogen replacement, so that the active ingredients can last for three more months.

Wet wipes: no leakage, no drying out, a balance between sealing and convenience

We are most afraid of two things when packaging wet wipes - the seal is too tight and cannot be torn open, resulting in negative reviews; the seal is too loose, leaks, and the product is returned. Our solution finds the optimal solution between the two.

Dual temperature zone independent temperature control: longitudinal sealing and end sealing adjust the temperature separately, the membrane material will not be burned through, the sealing will not be welded, and the moisturizing effect will be maximized.

Free switching of multi-piece packages: from single piece to 20 pieces, quick mold change, adaptable to various specifications of wet wipes, cotton soft wipes, and face towels.

The linkage folding machine is completely unmanned in the entire process: folding → stacking → feeding → packaging, from raw materials entering to finished products coming out, no one is needed in the middle.

Hotel supplies: small pieces in large quantities, low cost and fully automatic

Toothbrushes, combs, shower caps, razors—the categories are diverse, the batches are large, and the profits are thin. Every penny of the packaging cost must be spent.

Vibration sorting, parts are automatically lined up: messy small parts are poured into the vibrating plate, automatically lined up in a line for continuous feeding, and one person can take care of two or three lines.

Double row/multiple row parallel operation, double the production capacity: a product with small size and low unit price, double row and three rows can be run at the same time, and the membrane material can be saved even more.

Economic film materials are fully compatible: PE, PP, and composite films are all compatible, minimizing the cost of packaging materials while ensuring sealing.

Why can this thread help the factory director lose half his hair?

Comparative item	Manual packaging	Fully automatic pillow solution
speed	15-25 bags/minute (hand speed limit)	80-200 bags/minute
Sealing pass rate	Depends on your mood, it fluctuates a lot	≥99.5%, intelligent temperature control is constant
Membrane material loss	Manual cutting, visible waste	Automatic correction + fixed length film feeding, loss ≤0.5%
Change of delivery time	Retraining workers, starting in half a day	Mold quick change + parameter memory, done in 15 minutes
health risks	There is a lot of manual contact and there are big hidden dangers	The whole process is closed, zero contact

Understand four production lines with one table

scene	packaging speed	Core Highlights	Applicable materials
soap	80-200 bags/min	Anti-adhesive cutter + photoelectric alignment	Transparent soap, scented soap, handmade soap
Facial mask	60-150 bags/min	Sterile sealing + easy to tear + nitrogen filling	Single piece facial mask, eye mask, nose patch
wet wipes	50-120 bags/min	Dual temperature zone sealing + fully connected	Wet wipes, cotton wipes, face wipes
hotel supplies	100-300 bags/min	Vibration cooking + multi-column parallelization	Toothbrush, comb, shower cap, razor

From the "couture dress" of soap to the "sterile armor" of facial masks, to the "cost reduction tool" of hotel supplies - the packaging is left to the machine, and you just take the order.

Resource Name Release Date Download

Solution

Daily chemical packaging